Case Study
Leak
Detection
Device
Mechanism Design & Composite AM
A purpose-built mechanical device combining cam-actuated clamping, spring-loaded plunger action and a conical sealing interface. Designed by AMES and manufactured using continuous-fiber-reinforced Onyx.
Mechanism
One action.
Multiple
functions.
Cam / Linkage
Converts handle movement into mechanical motion.
Spring & Plunger
Controlled axial actuation.
Clamping Mechanism
Engages the pipe end.
Conical Seal
Seals against the conical pipe end.
Component Architecture
Designed around function and load.
AMES designed the complete device and divided the assembly into components according to mechanical function and loading. This allowed the individual parts to be manufactured and reinforced according to where strength was required.
Operation
Open -> Closed
The handle motion drives the cam/linkage system and coordinates the device's clamping, plunger actuation and sealing functions.
Design
Complete mechanical system
Material
Onyx + continuous-fiber reinforcement
Manufacturing
Composite additive manufacturing
Engineering
Mechanism design / DfAM
Real Project CAD
Designed as a complete system.
Start with the problem
Have a mechanism or product challenge?
AMES develops practical mechanical systems from concept through design, prototype and functional hardware.