Case Study

Production
Fixtures &
Tooling

Additively manufactured A2 tool-steel tooling for tube-fitting assembly.

A functional, application-specific tool manufactured in A2 tool steel using metal additive manufacturing.

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Real engineering. Real applications.

Concept visualization of metal additive manufacturing of production tooling
Production tooling for tube-fitting assembly Tube fitting positioned within the production tool

The Challenge

A functional tool was required to accurately locate and support fittings during tube assembly. The application required a robust tool with geometry matched to the fitting and tube.

Our Approach

AMES manufactured the tool in A2 tool steel using metal additive manufacturing on the Metal X system. The process also allowed the component to incorporate a lightweight internal structure rather than being fully dense throughout.

The Result

A functional A2 tool-steel production tool ready for use in the tube-fitting assembly process. The component is defined digitally and can be reproduced from its manufacturing data when required.

Lightweight internal structure in additively manufactured tooling
Detail of lightweight internal structure.

Material & Process

Material

A2 tool steel

Manufacturing

Metal X / Metal additive manufacturing

Structure

Lightweight internal geometry

Application

Tube-fitting assembly tooling